The steel rule cutting is the effective way for mass producing the cut components with the minimal amount of cost. It is the main fabrication ways available. It is worked with various materials — which includes rubber, plastics, films and many more — that will meet your requirements and fast turn over the completed projects with the high level of efficiency and accuracy.
How this works
The steel rule die cut makes use of the custom steel tool that will punch the shape in the flat material. The three components involved: cutting edge, die board and rubber ejector. This die board is the flat surface that has the thin groove this shape of desired part cut in it, generally by the laser. Cutting edge —thin metal blade — then is bent in the shape and placed on a die board, and where this is overlaid with the rubber ejector material.
The materials are too brittle and too soft aren’t the good candidates for the steel die cutting. The foam, cork, cardboard, plastic and rubber are normally the good options that are used for creating the products like gaskets, foam inserts and electrical insulating components. These and more similar items are mass produced with the high consistency & repeatability. Thus, you will often find wood branding iron cut components in the products like enclosures, electronics, HVAC equipment and plumbing, among many more.
Main advantages of the steel rule cutting are the accuracy, low tooling costs and simplicity. This process creates the clean cuts and will not warp and bend materials.